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Cybersecurity

Industrial Cybersecurity and Resiliency

An industrial operator needed to harden its OT environment without disrupting control traffic. The work delivered segmentation and monitoring aligned to IEC 62443 and a zero-trust posture, with anomaly visibility that operators could actually act on.

Role
Security architect
Sector
Industrial
Focus
OT security
Standard
IEC 62443

The challenge

OT networks carry safety-critical traffic, so security controls cannot interfere with control communication.

The operator had limited visibility into what was actually happening on the industrial network.

The approach

  • Designed network segmentation and a DMZ aligned to IEC 62443 and Purdue model boundaries.
  • Applied a zero-trust posture to traffic between zones rather than trusting the flat network.
  • Deployed passive monitoring that surfaces anomalies without injecting load into control traffic.
  • Built fault-tolerant topology so a single failure does not take down visibility or control.

The outcome

  • A defensible, standards-aligned OT architecture.
  • Real-time anomaly visibility for operators and security teams.
  • Resilience designed in, not bolted on after an incident.

Stack

IEC 62443Zero TrustPurdue modelOT MonitoringDMZ design
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